To put it in the simplest of terms, a coating inspector or CI is essentially a professional who possess certification and training from programmes like NACE Coating Inspection Programme. Technically speaking, the fundamental job of any coating inspector is to assess the conditions during which a spray, paint or coating has to be applied. In addition to that, he or she must also suggest the kinds of coating which would safeguard the material in question against detrimental corrosive environments.
In order to be a fully qualified coating inspector in anywhere within Australia, an aspiring individual first has to undergo a specific formal certification programme recognised by the industry. The courses encompassed in the programme are designed for training an individual in standard coating inspection techniques or improving the quality of their amateur skills.
Basically, there are two kinds of inspectors who check corrosion protection systems on various materials – Level 1 and Level 2:
Level 1 – Coating inspectors belonging to Level 1 are knowledgeable of techniques used for preventing corrosion using paints & coatings, inspection and quality control, information about how to conduct surface inspection for coating application after surface preparation, coating specifications, project assessments and safety standards.
Level 2 – Level 2 qualified inspectors are educated about responsibilities and roles of a CI, role of coating manufacturer for any pertinent project, techniques utilised for coating application, evaluation of those techniques, preparation of inspection plans, and handling unusual situations like too much or less coating, etc.
However, no matter what level a CI in Melbourne belongs to, he or she always has to ensure that the quality of a finished product is in compliance with industry standards. Quality control initiates with assessment of the product using a number of methods that can help to decrease factors which adversely affect quality. Certain methods associated with quality control of corrosion protection coatings include failure testing, statistical process regulation, acceptance sampling and analytical quality control.
Corrosion of various materials can lead to mishaps and financial meltdown. As such, coating inspectors play a very important role for manufacturing industries. Their knowledge proves to be important at every step of corrosion protection coating application – right from deciding the most suitable protection up to checking quality of the coating. In case additional safeguarding methods are necessary, a CI recommends and encourages them too. In other words, they serve as a backbone for ensuring consistency of quality in case of manufactured products.